The computational fluid dynamics (CFD) modeling of boiling phenomena has remained a challenge due to numerical limitations for accurately simulating the two-phase flow and phase-change processes. In the present investigation, a CFD approach for such analysis is described using a three-dimensional (3D) volume of fluid (VOF) model coupled with a phase-change model accounting for the interfacial mass and energy transfer. This type of modeling allows the transient analysis of flow boiling mechanisms, while providing the ability to visualize in detail temperature, phase, and pressure distributions for microscale applications with affordable computational resources. Results for a plain microchannel are validated against benchmark correlations for heat transfer (HT) coefficients and pressure drop as a function of the heat flux and mass flux. Furthermore, the model is used for the assessment of two-phase cooling in microelectronics under a realistic scenario with nonuniform heat fluxes at localized regions of a silicon microchannel, relevant to the cooling layer of 3D integrated circuit (IC) architectures. Results indicate the strong effect of two-phase flow regime evolution and vapor accumulation on HT. The effects of reduced saturation pressure, subcooling, and flow arrangement are explored in order to provide insight about the underlying physics and cooling performance.
Computational Fluid Dynamics Modeling of Flow Boiling in Microchannels With Nonuniform Heat Flux
Presented at the 5th ASME 2016 Micro/Nanoscale Heat & Mass Transfer International Conference. Paper No. MNHMT2016-6368. Contributed by the Heat Transfer Division of ASME for publication in the JOURNAL OF HEAT TRANSFER. Manuscript received June 3, 2016; final manuscript received May 15, 2017; published online August 23, 2017. Assoc. Editor: Chun Yang.
Lorenzini, D., and Joshi, Y. K. (August 23, 2017). "Computational Fluid Dynamics Modeling of Flow Boiling in Microchannels With Nonuniform Heat Flux." ASME. J. Heat Transfer. January 2018; 140(1): 011501. https://doi.org/10.1115/1.4037343
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