A new analytical model to predict the chatter stability of variable spindle speed machining is presented. This model is based on transforming the linear differential equations with time varying delay to the solution of an infinite order characteristic equation. The model has been validated using the results of numerical time domain simulations and through experimentation. The analytical model employs normalized parameters which permits its use in studying the stability of variable spindle speed machining systems with a wide range of parameters without having to solve the complex system of differential equations. The analytical model is also used to design optimal variable spindle speed machining parameters in the presence of known fixed or varying machining dynamics. [S1087-1357(00)01402-7]
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August 2000
Technical Papers
Analytical Stability Analysis of Variable Spindle Speed Machining
S. Jayaram,
S. Jayaram
Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801
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S. G. Kapoor,
S. G. Kapoor
Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801
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R. E. DeVor
R. E. DeVor
Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801
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S. Jayaram
Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801
S. G. Kapoor
Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801
R. E. DeVor
Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801
Contributed by the Manufacturing Engineering Division for publication in the JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING. Manuscript received June 1998; revised September 1999. Associate Technical Editor: K. Ehmann.
J. Manuf. Sci. Eng. Aug 2000, 122(3): 391-397 (7 pages)
Published Online: September 1, 1999
Article history
Received:
June 1, 1998
Revised:
September 1, 1999
Citation
Jayaram, S., Kapoor , S. G., and DeVor, R. E. (September 1, 1999). "Analytical Stability Analysis of Variable Spindle Speed Machining ." ASME. J. Manuf. Sci. Eng. August 2000; 122(3): 391–397. https://doi.org/10.1115/1.1285890
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