A computer-aided design (CAD) system is developed for automatic process design and finite element (FE) modeling of axisymmetric deep drawn components. Using the theoretical and experimental rules, the system initially designs the process sequence of the component. The obtained process sequence is automatically modeled in abaqus software and the system tests whether failure occurs. The failure is supposed to happen when the fracture is predicted in FE simulation. If failure is predicted, the system changes the appropriate process parameters and carries out the simulation process again until all drawing stages are successful. The system returns the requested parameters for die design such as part geometries in middle stages, drawing forces, blank-holder forces, die, and punch profiles radii. The system is successfully tested for some components found in industry and handbooks.
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Faculty of Engineering and Technology,
Imam Khomeini International University,
e-mail: a.fazli@eng.ikiu.ac.ir
Mechanical Engineering Department,
Amirkabir University of Technology
(Tehran Polytechnic),
Tehran,
e-mail: arezoo@aut.ac.ir
Supplying Automotive Parts Co. (SAPCO),
e-mail: mhasanniya@sapco.com
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June 2014
Research-Article
An Automated Process Sequence Design and Finite Element Simulation of Axisymmetric Deep Drawn Components
Ali Fazli,
Faculty of Engineering and Technology,
Imam Khomeini International University,
e-mail: a.fazli@eng.ikiu.ac.ir
Ali Fazli
1
Mechanical Engineering Department
,Faculty of Engineering and Technology,
Imam Khomeini International University,
Qazvin
, Iran 34149-16818
e-mail: a.fazli@eng.ikiu.ac.ir
1Corresponding author.
Search for other works by this author on:
Behrooz Arezoo,
Mechanical Engineering Department,
Amirkabir University of Technology
(Tehran Polytechnic),
Tehran,
e-mail: arezoo@aut.ac.ir
Behrooz Arezoo
CAD/CAM Research Center
,Mechanical Engineering Department,
Amirkabir University of Technology
(Tehran Polytechnic),
Hafez Street
,Tehran,
Iran 15875-4413
e-mail: arezoo@aut.ac.ir
Search for other works by this author on:
Mohammad H. Hasanniya
Supplying Automotive Parts Co. (SAPCO),
e-mail: mhasanniya@sapco.com
Mohammad H. Hasanniya
Materials Research and Engineering Department
,Supplying Automotive Parts Co. (SAPCO),
Tehran
, Iran 13889-11498
e-mail: mhasanniya@sapco.com
Search for other works by this author on:
Ali Fazli
Mechanical Engineering Department
,Faculty of Engineering and Technology,
Imam Khomeini International University,
Qazvin
, Iran 34149-16818
e-mail: a.fazli@eng.ikiu.ac.ir
Behrooz Arezoo
CAD/CAM Research Center
,Mechanical Engineering Department,
Amirkabir University of Technology
(Tehran Polytechnic),
Hafez Street
,Tehran,
Iran 15875-4413
e-mail: arezoo@aut.ac.ir
Mohammad H. Hasanniya
Materials Research and Engineering Department
,Supplying Automotive Parts Co. (SAPCO),
Tehran
, Iran 13889-11498
e-mail: mhasanniya@sapco.com
1Corresponding author.
Contributed by the Manufacturing Engineering Division of ASME for publication in the JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING. Manuscript received February 23, 2013; final manuscript received January 16, 2014; published online March 26, 2014. Assoc. Editor: Gracious Ngaile.
J. Manuf. Sci. Eng. Jun 2014, 136(3): 031005 (9 pages)
Published Online: March 26, 2014
Article history
Received:
February 23, 2013
Revision Received:
January 16, 2014
Citation
Fazli, A., Arezoo, B., and Hasanniya, M. H. (March 26, 2014). "An Automated Process Sequence Design and Finite Element Simulation of Axisymmetric Deep Drawn Components." ASME. J. Manuf. Sci. Eng. June 2014; 136(3): 031005. https://doi.org/10.1115/1.4026550
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