Volume 130 Issue 3 | J. Manuf. Sci. Eng.

Skip Nav Destination

Editorial

Kornel F. Ehmann

J. Manuf. Sci. Eng. June 2008, 130(3): 030201. doi: https://doi.org/10.1115/1.2944273

Extract

View articletitled, Editorial

Open the PDF for in another window

Topics: Micromanufacturing

Research Papers

An Adaptive Fuzzy Controller for Constant Cutting Force in End-Milling Processes

Chengying Xu, Yung C. Shin

J. Manuf. Sci. Eng. June 2008, 130(3): 031001. doi: https://doi.org/10.1115/1.2823070

Abstract

View articletitled, An Adaptive Fuzzy Controller for Constant Cutting Force in End-Milling Processes

Open the PDF for in another window

Topics: Control equipment , Cutting , Milling , Fuzzy control , Simulation

Parallel Turning Process Parameter Optimization Based on a Novel Heuristic Approach

Lie Tang, Robert G. Landers, S. N. Balakrishnan

J. Manuf. Sci. Eng. June 2008, 130(3): 031002. doi: https://doi.org/10.1115/1.2823077

Abstract

View articletitled, Parallel Turning Process Parameter Optimization Based on a Novel Heuristic Approach

Open the PDF for in another window

Topics: Algorithms , Machining , Optimization , Turning , Particle swarm optimization

Geometry Control of the Deposited Layer in a Nonplanar Laser Cladding Process Using a Variable Structure Controller

Alireza Fathi, Amir Khajepour, Mohammad Durali, Ehsan Toyserkani

J. Manuf. Sci. Eng. June 2008, 130(3): 031003. doi: https://doi.org/10.1115/1.2823085

Abstract

View articletitled, Geometry Control of the Deposited Layer in a Nonplanar Laser Cladding Process Using a Variable Structure Controller

Open the PDF for in another window

Topics: Cladding systems (Building) , Control equipment , Lasers , Surface mount components , Geometry , Simulation , Manufacturing

An Efficient, Accurate Approach to Representing Cutter-Swept Envelopes and Its Applications to Three-Axis Virtual Milling of Sculptured Surfaces

Zezhong C. Chen, Wei Cai

J. Manuf. Sci. Eng. June 2008, 130(3): 031004. doi: https://doi.org/10.1115/1.2823218

Abstract

View articletitled, An Efficient, Accurate Approach to Representing Cutter-Swept Envelopes and Its Applications to Three-Axis Virtual Milling of Sculptured Surfaces

Open the PDF for in another window

Topics: Cutting , Errors , Machining , Milling , Optimization

Three Dimensional Analysis of High Frequency Induction Welding of Steel Pipes With Impeder

Hyun-Jung Kim, Sung-Kie Youn

J. Manuf. Sci. Eng. June 2008, 130(3): 031005. doi: https://doi.org/10.1115/1.2844586

Abstract

View articletitled, Three Dimensional Analysis of High Frequency Induction Welding of Steel Pipes With Impeder

Open the PDF for in another window

Topics: Temperature distribution , Welding , Eddies (Fluid dynamics) , Eddy currents (Electricity) , Electromagnetic induction , Pipes , Temperature , Steel

Directionally Independent Failure Prediction of End-Milling Tools by Tracking Increasing Chaotic Noise at the Machining Frequencies Due to Wear

Christopher A. Suprock, John T. Roth

J. Manuf. Sci. Eng. June 2008, 130(3): 031006. doi: https://doi.org/10.1115/1.2844589

Abstract

View articletitled, Directionally Independent Failure Prediction of End-Milling Tools by Tracking Increasing Chaotic Noise at the Machining Frequencies Due to Wear

Open the PDF for in another window

Topics: Algorithms , Failure , Machining , Milling , Noise (Sound) , Wear

Variation Source Identification in Manufacturing Processes Based on Relational Measurements of Key Product Characteristics

Jean-Philippe Loose, Shiyu Zhou, Dariusz Ceglarek

J. Manuf. Sci. Eng. June 2008, 130(3): 031007. doi: https://doi.org/10.1115/1.2844591

Abstract

View articletitled, Variation Source Identification in Manufacturing Processes Based on Relational Measurements of Key Product Characteristics

Open the PDF for in another window

Topics: Dimensions , Manufacturing , Noise (Sound) , Probability , Density , Robustness , Quality control

Novel Laser/Water-Jet Hybrid Manufacturing Process for Cutting Ceramics

Raathai Molian, Clayton Neumann, Pranav Shrotriya, Pal Molian

J. Manuf. Sci. Eng. June 2008, 130(3): 031008. doi: https://doi.org/10.1115/1.2844592

Abstract

View articletitled, Novel Laser/Water-Jet Hybrid Manufacturing Process for Cutting Ceramics

Open the PDF for in another window

Topics: Ceramics , Cutting , Fracture (Materials) , Lasers , Water , Laser cutting , Manufacturing , Aluminum , Machining , Slags

Networked Fuzzy Control System for a High-Performance Drilling Process

Rodolfo E. Haber-Guerra, Rodolfo Haber-Haber, Diego Martín Andrés, Angel Alique Palomar

J. Manuf. Sci. Eng. June 2008, 130(3): 031009. doi: https://doi.org/10.1115/1.2783280

Abstract

View articletitled, Networked Fuzzy Control System for a High-Performance Drilling Process

Open the PDF for in another window

Topics: Control equipment , Cutting , Drilling , Fuzzy control , Delays

Estimating Distributions of Surface Parameters for Classification Purposes

Min Zhang, Elizaveta Levina, Dragan Djurdjanovic, Jun Ni

J. Manuf. Sci. Eng. June 2008, 130(3): 031010. doi: https://doi.org/10.1115/1.2844588

Abstract

View articletitled, Estimating Distributions of Surface Parameters for Classification Purposes

Open the PDF for in another window

Topics: Errors , Filters , Filtration

Dynamics Modeling and Analysis of Thin-Walled Aerospace Structures for Fixture Design in Multiaxis Milling

Mouhab Meshreki, József Kövecses, Helmi Attia, Nejah Tounsi

J. Manuf. Sci. Eng. June 2008, 130(3): 031011. doi: https://doi.org/10.1115/1.2927444

Abstract

View articletitled, Dynamics Modeling and Analysis of Thin-Walled Aerospace Structures for Fixture Design in Multiaxis Milling

Open the PDF for in another window

Topics: Aerospace industry , Calibration , Cutting , Design , Dynamic response , Dynamics (Mechanics) , Errors , Finite element model , Machining , Milling

Mechanism and Prediction of Laser Wet Cleaning of Marble Encrustation

Jie Zhang, Andrew J. Birnbaum, Y. Lawrence Yao, Fen Xu, John R. Lombardi

J. Manuf. Sci. Eng. June 2008, 130(3): 031012. doi: https://doi.org/10.1115/1.2927446

Abstract

View articletitled, Mechanism and Prediction of Laser Wet Cleaning of Marble Encrustation

Open the PDF for in another window

Topics: Incrustations , Lasers , Pressure , Temperature , Water , Fluence (Radiation measurement)

Laser-Assisted Milling of Silicon Nitride Ceramics and Inconel 718

Yinggang Tian, Benxin Wu, Mark Anderson, Yung C. Shin

J. Manuf. Sci. Eng. June 2008, 130(3): 031013. doi: https://doi.org/10.1115/1.2927447

Abstract

View articletitled, Laser-Assisted Milling of Silicon Nitride Ceramics and Inconel 718

Open the PDF for in another window

Topics: Cutting , Lasers , Machining , Milling , Silicon nitride ceramics , Temperature , Wear , Temperature measurement , Cutting tools

Automated Sensor Selection and Fusion for Monitoring and Diagnostics of Plunge Grinding

Niranjan Subrahmanya, Yung C. Shin

J. Manuf. Sci. Eng. June 2008, 130(3): 031014. doi: https://doi.org/10.1115/1.2927439

Abstract

View articletitled, Automated Sensor Selection and Fusion for Monitoring and Diagnostics of Plunge Grinding

Open the PDF for in another window

Topics: Chatter , Grinding , Sensors , Wear , Wheels , Feature selection , Process monitoring , Algorithms , Errors

Special Section: Micromanufacturing

An Acoustic Emission-Based Method for Determining Contact Between a Tool and Workpiece at the Microscale

Keith A. Bourne, Martin B. G. Jun, Shiv G. Kapoor, Richard E. DeVor

J. Manuf. Sci. Eng. June 2008, 130(3): 031101. doi: https://doi.org/10.1115/1.2917285

Abstract

View articletitled, An Acoustic Emission-Based Method for Determining Contact Between a Tool and Workpiece at the Microscale

Open the PDF for in another window

Topics: Acoustics , Emissions , Geometry , Microscale devices , Surface roughness , Simulation , Errors , Machine tools , Wear , Damage

A Mechanistic Model of Cutting Forces in Micro-End-Milling With Cutting-Condition-Independent Cutting Force Coefficients

Han Ul Lee, Dong-Woo Cho, Kornel F. Ehmann

J. Manuf. Sci. Eng. June 2008, 130(3): 031102. doi: https://doi.org/10.1115/1.2917300

Abstract

View articletitled, A Mechanistic Model of Cutting Forces in Micro-End-Milling With Cutting-Condition-Independent Cutting Force Coefficients

Open the PDF for in another window

Topics: Cutting , Milling

Fabrication of High Aspect Ratio Porous Microfeatures Using Hot Compaction Technique

Peng Chen, Gap-Yong Kim, Jun Ni

J. Manuf. Sci. Eng. June 2008, 130(3): 031103. doi: https://doi.org/10.1115/1.2917308

Abstract

View articletitled, Fabrication of High Aspect Ratio Porous Microfeatures Using Hot Compaction Technique

Open the PDF for in another window

Topics: Compacting , Manufacturing , Temperature , Porosity , Heat transfer , Sintering , Temperature distribution

Design, Fabrication, and Characterization of Metal Embedded Microphotonic Sensors

Xugang Zhang, Hongrui Jiang, Xiaochun Li

J. Manuf. Sci. Eng. June 2008, 130(3): 031104. doi: https://doi.org/10.1115/1.2917356

Abstract

View articletitled, Design, Fabrication, and Characterization of Metal Embedded Microphotonic Sensors

Open the PDF for in another window

Topics: Design , Manufacturing , Metals , Sensors , Temperature , Waveguides

Mechanical Properties and Microstructure of $Mg ∕ Si C$ Nanocomposites Fabricated by Ultrasonic Cavitation Based Nanomanufacturing

Guoping Cao, Hiromi Konishi, Xiaochun Li

J. Manuf. Sci. Eng. June 2008, 130(3): 031105. doi: https://doi.org/10.1115/1.2823086

Abstract

View articletitled, Mechanical Properties and Microstructure of <span class="inline-formula no-formula-id"><span class="mathFormula"></span><math xmlns="http://www.w3.org/1998/Math/MathML"><mrow xmlns=""><mi mathvariant="normal">Mg</mi><mo>∕</mo><mi mathvariant="normal">Si</mi><mi mathvariant="normal">C</mi></mrow></math></span> Nanocomposites Fabricated by Ultrasonic Cavitation Based Nanomanufacturing

Open the PDF for in another window

Topics: Cavitation , Magnesium (Metal) , Mechanical properties , Nanocomposites , Nanoparticles , Ductility , Nanomanufacturing , Yield strength , Tensile strength , Grain size

Model-Based Pulse Frequency Control for Micro-EDM Milling Using Real-Time Discharge Pulse Monitoring

Jae Won Jung, Young Hun Jeong, Byung-Kwon Min, Sang Jo Lee

J. Manuf. Sci. Eng. June 2008, 130(3): 031106. doi: https://doi.org/10.1115/1.2917305

Abstract

View articletitled, Model-Based Pulse Frequency Control for Micro-EDM Milling Using Real-Time Discharge Pulse Monitoring

Open the PDF for in another window

Topics: Electrical discharge machining , Electrodes , Machining , Milling , Process control , Wear

Development of Spherical Magnetic Abrasive Made by Plasma Spray

Hitomi Yamaguchi, Kotaro Hanada

J. Manuf. Sci. Eng. June 2008, 130(3): 031107. doi: https://doi.org/10.1115/1.2917353

Abstract

View articletitled, Development of Spherical Magnetic Abrasive Made by Plasma Spray

Open the PDF for in another window

Topics: Finishing , Particulate matter , Plasmas (Ionized gases) , Sprays , Iron

Calibration of Palletized Workpiece Systems for Microfactories

Andrew Honegger, Shiv G. Kapoor, Richard E. DeVor

J. Manuf. Sci. Eng. June 2008, 130(3): 031108. doi: https://doi.org/10.1115/1.2917289

Abstract

View articletitled, Calibration of Palletized Workpiece Systems for Microfactories

Open the PDF for in another window

Topics: Calibration , Couplings , Errors , Kinematics , Machinery , Pallets

An Experimental Investigation of the Feasibility of “Self-Sensing” Shape Memory Alloy Based Actuators

K. Malukhin, K. F. Ehmann

J. Manuf. Sci. Eng. June 2008, 130(3): 031109. doi: https://doi.org/10.1115/1.2917294

Abstract

View articletitled, An Experimental Investigation of the Feasibility of “Self-Sensing” Shape Memory Alloy Based Actuators

Open the PDF for in another window

Topics: Actuators , Displacement , Wire , Temperature

A Microstructure-Level Material Model for Simulating the Machining of Carbon Nanotube Reinforced Polymer Composites

Ashutosh Dikshit, Johnson Samuel, Richard E. DeVor, Shiv G. Kapoor

J. Manuf. Sci. Eng. June 2008, 130(3): 031110. doi: https://doi.org/10.1115/1.2917564

Abstract

View articletitled, A Microstructure-Level Material Model for Simulating the Machining of Carbon Nanotube Reinforced Polymer Composites

Open the PDF for in another window

Topics: Carbon nanotubes , Composite materials , Machining , Simulation , Polymers , Model validation , Compression

Laser Ablation of Metals: A 3D Process Simulation for Industrial Applications

Giovanni Tani, Leonardo Orazi, Alessandro Fortunato, Gabriele Cuccolini

J. Manuf. Sci. Eng. June 2008, 130(3): 031111. doi: https://doi.org/10.1115/1.2917326

Abstract

View articletitled, Laser Ablation of Metals: A 3D Process Simulation for Industrial Applications

Open the PDF for in another window

Topics: Laser ablation , Lasers , Plasmas (Ionized gases) , Plumes (Fluid dynamics) , Simulation , Temperature , Metals , Milling , Power density , Density

A Submicron Multiaxis Positioning Stage for Micro- and Nanoscale Manufacturing Processes

Ashwin Balasubramanian, Martin B. G. Jun, Richard E. DeVor, Shiv G. Kapoor

J. Manuf. Sci. Eng. June 2008, 130(3): 031112. doi: https://doi.org/10.1115/1.2917315

Abstract

View articletitled, A Submicron Multiaxis Positioning Stage for Micro- and Nanoscale Manufacturing Processes

Open the PDF for in another window

Topics: Actuators , Design , Finite element analysis , Machining , Manufacturing , Microfluidics , Microscale devices , Nanoscale phenomena , Nanowires , Piezoelectric actuators

Gap Adjustable Molten Metal DoD Inkjet System With Cone-Shaped Piston Head

Taik-Min Lee, Tae Goo Kang, Jeong Soon Yang, Jeongdai Jo, Kwang-Young Kim, Byung-Oh Choi, Dong-Soo Kim

J. Manuf. Sci. Eng. June 2008, 130(3): 031113. doi: https://doi.org/10.1115/1.2917367

Abstract

View articletitled, Gap Adjustable Molten Metal DoD Inkjet System With Cone-Shaped Piston Head

Open the PDF for in another window

Topics: Drops , Metals , Nozzles , Pistons , US Department of Defense , Piezoelectric actuators , Solders , Furnaces , Temperature

Microstructure-Level Machining Simulation of Carbon Nanotube Reinforced Polymer Composites—Part I: Model Development and Validation

A. Dikshit, J. Samuel, R. E. DeVor, S. G. Kapoor

J. Manuf. Sci. Eng. June 2008, 130(3): 031114. doi: https://doi.org/10.1115/1.2917378

Abstract

View articletitled, Microstructure-Level Machining Simulation of Carbon Nanotube Reinforced Polymer Composites—Part I: Model Development and Validation

Open the PDF for in another window

Topics: Carbon nanotubes , Failure , Machining , Simulation , Composite materials

Microstructure-Level Machining Simulation of Carbon Nanotube Reinforced Polymer Composites—Part II: Model Interpretation and Application

A. Dikshit, J. Samuel, R. E. DeVor, S. G. Kapoor

J. Manuf. Sci. Eng. June 2008, 130(3): 031115. doi: https://doi.org/10.1115/1.2927431

Abstract

View articletitled, Microstructure-Level Machining Simulation of Carbon Nanotube Reinforced Polymer Composites—Part II: Model Interpretation and Application

Open the PDF for in another window

Topics: Carbon nanotubes , Composite materials , Cutting , Machining , Polymers , Simulation

Effects of Crystallographic Anistropy on Orthogonal Micromachining of Single-Crystal Aluminum

Benjamin L. Lawson, Nithyanand Kota, O. Burak Ozdoganlar

J. Manuf. Sci. Eng. June 2008, 130(3): 031116. doi: https://doi.org/10.1115/1.2917268

Abstract

View articletitled, Effects of Crystallographic Anistropy on Orthogonal Micromachining of Single-Crystal Aluminum

Open the PDF for in another window

Topics: Aluminum , Crystals , Cutting , Friction , Micromachining , Shear (Mechanics) , Shear stress

Micromachining Characteristics of NiTi Based Shape Memory Alloy Using Femtosecond Laser

Nitin Uppal, Panos S. Shiakolas

J. Manuf. Sci. Eng. June 2008, 130(3): 031117. doi: https://doi.org/10.1115/1.2936380

Abstract

View articletitled, Micromachining Characteristics of NiTi Based Shape Memory Alloy Using Femtosecond Laser

Open the PDF for in another window

Topics: Ablation (Vaporization technology) , Fluence (Radiation measurement) , Lasers , Micromachining , Nickel titanium alloys , Shape memory alloys

An Experimental Evaluation of an Atomization-Based Cutting Fluid Application System for Micromachining

Martin B. G. Jun, Suhas S. Joshi, Richard E. DeVor, Shiv G. Kapoor

J. Manuf. Sci. Eng. June 2008, 130(3): 031118. doi: https://doi.org/10.1115/1.2738961

Abstract

View articletitled, An Experimental Evaluation of an Atomization-Based Cutting Fluid Application System for Micromachining

Open the PDF for in another window

Topics: Cutting , Fluids

Microendmill Dynamics Including the Actual Fluted Geometry and Setup Errors—Part I: Model Development and Numerical Solution

Sinan Filiz, O. Burak Ozdoganlar

J. Manuf. Sci. Eng. June 2008, 130(3): 031119. doi: https://doi.org/10.1115/1.2917321

Abstract

View articletitled, Microendmill Dynamics Including the Actual Fluted Geometry and Setup Errors—Part I: Model Development and Numerical Solution

Open the PDF for in another window

Topics: Boundary-value problems , Dynamics (Mechanics) , Errors , Geometry , Finite element analysis , Polynomials , Rotational inertia

Microendmill Dynamics Including the Actual Fluted Geometry and Setup Errors—Part II: Model Validation and Application

Sinan Filiz, O. Burak Ozdoganlar

J. Manuf. Sci. Eng. June 2008, 130(3): 031120. doi: https://doi.org/10.1115/1.2936379

Abstract

View articletitled, Microendmill Dynamics Including the Actual Fluted Geometry and Setup Errors—Part II: Model Validation and Application

Open the PDF for in another window

Topics: Dynamics (Mechanics) , Errors , Finite element model , Geometry , Mode shapes , Blanks , Finite element analysis , Boundary-value problems , Excitation

Intelligent Tool-Path Segmentation for Improved Stability and Reduced Machining Time in Micromilling

J. Rhett Mayor, Angela A. Sodemann

J. Manuf. Sci. Eng. June 2008, 130(3): 031121. doi: https://doi.org/10.1115/1.2931492

Abstract

View articletitled, Intelligent Tool-Path Segmentation for Improved Stability and Reduced Machining Time in Micromilling

Open the PDF for in another window

Topics: Errors , Image segmentation , Interpolation , Optimization , Stability , Machining , Microscale devices , Micromilling

Technical Briefs

Development of Cutting Tool With Built-In Thin Film Thermocouples for Measuring High Temperature Fields in Metal Cutting Processes

Jun Shinozuka, Ali Basti, Toshiyuki Obikawa

J. Manuf. Sci. Eng. June 2008, 130(3): 034501. doi: https://doi.org/10.1115/1.2823066

Abstract

View articletitled, Development of Cutting Tool With Built-In Thin Film Thermocouples for Measuring High Temperature Fields in Metal Cutting Processes

Open the PDF for in another window

Topics: Cutting , Cutting tools , Temperature , Thermocouples , Thin film transistors , Thin films , Temperature measurement , Electrical resistance , Carbon steel

Modeling of Material Removal Rate in Micro-ECG Process

Kishore S. Gaikwad, Suhas S. Joshi

J. Manuf. Sci. Eng. June 2008, 130(3): 034502. doi: https://doi.org/10.1115/1.2844587

Abstract

View articletitled, Modeling of Material Removal Rate in Micro-ECG Process

Open the PDF for in another window

Topics: Abrasion , Computational fluid dynamics , Electrolytes , Flow (Dynamics) , Grinding , Grinding wheels , Machining , Modeling , Simulation , Micromachining