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Keywords: Welding
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Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2023, 145(2): 021002.
Paper No: MANU-22-1268
Published Online: September 27, 2022
... often coming into picture. Welding of thick section involves a longer processing time, more passes, and a higher heat-input. Double-pulsed gas metal arc welding (DP-GMAW) is an emerging welding technique, well suited for joining thick sections. DP-GMAW is capable of controlling the solidification...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071011.
Paper No: MANU-21-1456
Published Online: February 10, 2022
...Cheng Luo; Yansong Zhang; Michael Oelscher; Yandong Shi; Niels Pasligh; Raphael Koch Application of additively manufactured steels is unavoidably involved in the resistance spot welding with conventionally manufactured steels. However, the microstructural evolution of an additive manufactured steel...
Journal Articles
Article Type: Review Articles
J. Manuf. Sci. Eng. November 2020, 142(11): 110816.
Paper No: MANU-20-1083
Published Online: September 29, 2020
...Yu Ming Zhang; Yu-Ping Yang; Wei Zhang; Suck-Joo Na Welding is a major manufacturing process that joins two or more pieces of materials together through heating/mixing them followed by cooling/solidification. The goal of welding manufacturing is to join materials together to meet service...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. November 2018, 140(11): 111013.
Paper No: MANU-18-1103
Published Online: August 31, 2018
...Uttam Kumar Mohanty; Abhay Sharma; Mitsuyoshi Nakatani; Akikazu Kitagawa; Manabu Tanaka; Tetsuo Suga The complexity in weld profile caused by abrupt change in polarity in square waveform welding is investigated through the development of a model capable to accurately predict weld profile. A semi...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. November 2018, 140(11): 111005.
Paper No: MANU-18-1063
Published Online: August 3, 2018
...Kaifeng Wang; Piyush Upadhyay; Yuxiang Wang; Jingjing Li; Xin Sun; Timothy Roosendaal Friction stir scribe (FSS) welding as a recent derivative of friction stir welding (FSW) has been successfully used to fabricate a linear joint between automotive Al and steel sheets. It has been established...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. October 2018, 140(10): 101015.
Paper No: MANU-18-1149
Published Online: July 27, 2018
...YunWu Ma; GuanZhong He; Ming Lou; YongBing Li; ZhongQin Lin Friction self-piercing riveting (F-SPR) process has shown advantages over fusion welding, solid state welding, and traditional mechanical joining processes in joining dissimilar materials. Because of the thermo-mechanical nature of F-SPR...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. September 2018, 140(9): 091004.
Paper No: MANU-17-1493
Published Online: June 28, 2018
...Kaiyuan Wu; Zhuoyong Liang; Tong Yin; Zuwei He; Min Zeng A double pulse low-frequency modulation method was proposed to improve heat input control and enhance weld quality during high-power double-wire pulsed gas metal arc welding (GMAW). By constructing a mathematical model, relationships between...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. September 2018, 140(9): 091011.
Paper No: MANU-18-1173
Published Online: June 28, 2018
...Yang Li; Jorge Arinez; Zhiwei Liu; Tae Hwa Lee; Hua-Tzu Fan; Guoxian Xiao; Mihaela Banu; S. Jack Hu Energy directors (EDs) have been widely used in ultrasonic welding (UW) of polymers and polymer-based composites. They help concentrate the welding energy and localize the weld at the location where...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. June 2018, 140(6): 061007.
Paper No: MANU-17-1501
Published Online: March 13, 2018
... (Grant No. 2016YFB0101606-08). References [1] Liu , L. , Ren , D. , and Liu , F. , 2014 , “ A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys ,” Materials , 7 ( 5 ), pp. 3735 – 3757 . 10.3390/ma7053735 [2] Li , Y. , Ma , Y. , Lou...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. September 2017, 139(9): 090801.
Paper No: MANU-17-1101
Published Online: July 18, 2017
... research. Welding Joining Today's manufacturing industry is inclined toward evolving new technologies to meet rapidly changing needs [ 1 ]. Among those, weight savings and increasing fuel efficiency emerged as particular demands [ 2 ] in industries like aviation and automotive. Lightweight...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. March 2017, 139(3): 031019.
Paper No: MANU-16-1321
Published Online: January 27, 2017
...Dewang Zhao; Kunmin Zhao; Daxin Ren; Xinglin Guo The advancement in the application of light alloys such as magnesium and titanium is closely related to the state of the art of joining them. As a new type of solid-phase welding, ultrasonic spot welding is an effective way to achieve joints of high...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2017, 139(4): 041015.
Paper No: MANU-16-1156
Published Online: November 9, 2016
...Mingxuan Yang; Hao Zheng; Bojin Qi; Zhou Yang Butt welding tests of 1.5 mm thickness Ti–6Al–4V were treated by conventional gas tungsten arc welding (C-GTAW) and ultrahigh frequency pulse GTAW (UHFP-GTAW). The low cycle fatigue (LCF) experiments were conducted on the welded joints. The results...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2017, 139(4): 041007.
Paper No: MANU-15-1543
Published Online: October 19, 2016
...; published online October 19, 2016. Assoc. Editor: Wayne Cai. 31 10 2015 25 07 2016 Welding Joining Adhesively bonded composite joints have been widely used in various structural and mechanical applications due to their relative strength-to-weight ratio, which leads to weight...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. February 2017, 139(2): 021001.
Paper No: MANU-16-1070
Published Online: August 24, 2016
...R. Cao; Q. W. Xu; H. X. Zhu; G. J. Mao; Q. Lin; J. H. Chen; Pei-Chung Wang In this study, cold metal transfer (CMT) plug welding of 1 mm thick Mg AZ31 to 1 mm thick hot-dipped galvanized mild steel (i.e., Q235) was studied. Welding tests were performed and the process variables optimized with Mg...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. December 2016, 138(12): 121010.
Paper No: MANU-15-1595
Published Online: August 5, 2016
... and edges were tungsten inert gas welded to make seal. Before the welding, gas tube was inserted to create vacuum (1 × 10-1  Pa). The vacuum established tube was sealed, to avoid formation of alpha case that causes disbonding. During the experimental process of DB to obtain dissimilar titanium joints of Ti...
Journal Articles
Article Type: Design Innovation Paper
J. Manuf. Sci. Eng. September 2016, 138(9): 095001.
Paper No: MANU-15-1579
Published Online: July 28, 2016
... parameters such as the required parallelism between the feed axis and spindle axis and total runout to build effective and optimal production FSBR machines—similar to the process parameters being developed in Ref. [ 17 – 19 ] for the similar friction stir welding technology. This machine allows those...
Journal Articles
Article Type: Technical Briefs
J. Manuf. Sci. Eng. November 2016, 138(11): 114502.
Paper No: MANU-15-1583
Published Online: June 23, 2016
...Jyoti K. Doley; Sachin D. Kore Friction stir welding (FSW) of AA 5052 H32 to AA 6061 T6 blanks was obtained for each thicknesses of 1 mm and 1.5 mm. Successful welds were obtained at constant tool spindle speed of 1500 rpm and two tool traverse speeds of 63 mm/min and 98 mm/min. For both...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. August 2016, 138(8): 081008.
Paper No: MANU-15-1381
Published Online: April 7, 2016
... to join aluminum AA6061-T6 and bare mild steel with CMT plug welding. Welding tests were performed and the bonding mechanisms, fracture modes, and strengths of CMT plug welded joints were systematically characterized. It was found that it is feasible to join 1 mm thick bare mild steel-to-1 mm thick...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. June 2016, 138(6): 061013.
Paper No: MANU-14-1704
Published Online: March 9, 2016
...Ruijie Wang; Hong-Tae Kang; Chonghua (Cindy) Jiang This work was undertaken to analyze the stress/strain state at the critical sites in friction stir welded specimens and, further, to assess the fatigue strength of friction stir welded specimens with conventional fatigue life prediction approaches...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. July 2016, 138(7): 071009.
Paper No: MANU-15-1246
Published Online: March 9, 2016
...Haiyang Lei; Yongbing Li; Blair E. Carlson; Zhongqin Lin Dissimilar joining of aluminum to steel poses a challenge for arc welding. In this study, aluminum AA6061-T6 and hot dipped galvanized DP590 steel were joined using the Fronius cold metal transfer (CMT) welding process applying an edge plug...