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Keywords: milling
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Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2022, 144(2): 021007.
Paper No: MANU-21-1304
Published Online: August 5, 2021
...Liping Wang; Weitao Li; Guang Yu The stability lobe diagram (SLD) is an important expression way of milling stability prediction result. The SLD obtained by only selecting the most flexible mode fails to predict the chatter if the milling process is dominated by multiple modes. To reveal...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2019, 141(12): 121002.
Paper No: MANU-19-1048
Published Online: October 17, 2019
... 2019 02 10 2019 milling dynamics serrated force stability simulation fringe projection machine tool dynamics machining processes metrology Multi-axis machining is a cornerstone manufacturing capability for discrete part production. Technology improvements are consistently...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. May 2019, 141(5): 051008.
Paper No: MANU-18-1712
Published Online: April 1, 2019
...Chenxi Wang; Xingwu Zhang; Xuefeng Chen; Hongrui Cao As the most significant material removal method, milling plays a very important role in the manufacturing industry. However, chatter occurs frequently in milling, which will seriously affect the production efficiency. The accurate prediction...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. March 2019, 141(3): 031006.
Paper No: MANU-18-1512
Published Online: January 17, 2019
... that restricts its application. In this paper, the defects' characteristics including the formation mechanism, distribution characteristic, and cutting process of honeycomb cell walls during AHC milling process were experimentally investigated. Furthermore, using normalized Cockcroft and Latham ductile fracture...
Journal Articles
Article Type: Review Articles
J. Manuf. Sci. Eng. December 2018, 140(12): 120801.
Paper No: MANU-18-1035
Published Online: October 5, 2018
...Andrew Honeycutt; Tony L. Schmitz This review paper presents a comprehensive analysis of period- n (i.e., motion that repeats every n tooth periods) bifurcations in milling. Although period-n bifurcations in milling were only first reported experimentally in 1998, multiple researchers have since...
Journal Articles
Article Type: Technical Briefs
J. Manuf. Sci. Eng. April 2015, 137(2): 024501.
Paper No: MANU-14-1283
Published Online: April 1, 2015
... online December 12, 2014. Assoc. Editor: Tony Schmitz. 15 05 2014 05 08 2014 12 12 2014 This paper presents a semi-analytical numerical method for surface location error (SLE) prediction in milling processes, governed by a time-periodic delay-differential equation (DDE) in state...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2014, 136(2): 021017.
Paper No: MANU-11-1259
Published Online: February 20, 2014
.... A milling time-domain simulation [ 1 ] was used to obtain the x and y directions mean force values. The tool-material combination was assumed to be a coated carbide tool and 1018 steel. The objective of the simulation was to validate the MCMC method by comparing its solution to the known force...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2014, 136(2): 021005.
Paper No: MANU-13-1252
Published Online: January 3, 2014
... rotation causes little effect on the frequency, but affects the compliance by making the belt a rigid component (see Tables 1 and 2 ). Therefore, M19 locks the spindle inhibiting rotation approximating natural frequencies values on both directions better reflecting the dynamical behavior during milling...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. February 2014, 136(1): 011003.
Paper No: MANU-12-1047
Published Online: November 5, 2013
... (FRF) method has been well used to determine the worst spindle speeds and their critical limiting chip width for turning operation by finding the maximum negative real part of the FRF. In this study, a modified FRF concept is adapted for a 2 DOF milling system of planar isotropic dynamics to determine...
Journal Articles
Article Type: Technical Briefs
J. Manuf. Sci. Eng. August 2013, 135(4): 044502.
Paper No: MANU-12-1368
Published Online: July 17, 2013
... analysis of milling in the framework of the differential quadrature method. The governing equation of milling processes taking into account the regenerative effect is formulated as a linear periodic delayed differential equation (DDE) in state space form. The tooth passing period is first separated...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2013, 135(2): 021001.
Paper No: MANU-10-1286
Published Online: March 22, 2013
... 29, 2010; final manuscript received January 29, 2013; published online March 22, 2013. Assoc. Editor: Patrick Kwon. 29 09 2010 29 01 2013 In this study, a practical identification method for process damping is presented for milling, and the information obtained from...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2012, 134(1): 011006.
Published Online: January 12, 2012
...Martin B. G. Jun; Chanseo Goo; Mohammad Malekian; Simon Park This paper investigates the mechanistic modeling of micro end milling forces, with consideration of the effects of plowing, elastic recovery, effective rake angle, and flank face rubbing. Two different mechanistic models are developed...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2011, 133(5): 051010.
Published Online: October 17, 2011
... 17 10 2011 computer aided manufacturing computerised numerical control cutting cutting tools milling milling machines precision engineering production engineering computing A modification strategy cutter location source file (CLSF) modification CLSF machining accuracy...
Journal Articles
Article Type: Technical Briefs
J. Manuf. Sci. Eng. October 2011, 133(5): 054503.
Published Online: October 14, 2011
...Lin Zhu; Tien-Chien Jen; Yi-Hsin Yen; Xiao-Ling Kong In this paper, the feasibility and effectiveness of heat pipe cooling in end milling operations are investigated. A new embedded heat pipe technology was utilized to remove the heat generated at the tool-interface in end milling processes...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2011, 133(5): 051005.
Published Online: September 22, 2011
...Masahiro Fujiki; Jun Ni; Albert J. Shih This research investigates the strategy to achieve high material removal rate in tool path planning for the near-dry electrical discharge machining (EDM) milling process using tubular electrode with a lead angle. The proposed strategy to prevent leakage...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2011, 133(4): 041014.
Published Online: August 16, 2011
...Guillaume Fromentin; Vishal S. Sharma; Gérard Poulachon; Yann Paire; Romain Brendlen Day by day the application of thread milling process is enhancing in industry because of its inherent advantages over other thread cutting techniques. The current study dwells on the interference issue, which...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2011, 133(4): 041007.
Published Online: July 27, 2011
... thermo-mechanical analysis is too expensive in computation using any commercial finite element software. To correctly model the steady-state cutting temperature only achieved after many milling cycles, a heat transfer analysis was performed on the bulk workpiece after the chip formation analysis...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2011, 133(4): 041002.
Published Online: July 20, 2011
...Mouhab Meshreki; Helmi Attia; József Kövecses Many of the aerospace components are characterized by having pocket-shaped thin-walled structures. During milling, the varying dynamics of the workpiece due to the change of thickness affects the final part quality. Available dynamic models rely...
Journal Articles
Article Type: Technical Briefs
J. Manuf. Sci. Eng. June 2011, 133(3): 034502.
Published Online: July 1, 2011
...A. Alberdi; A. Rivero; L. N. López de Lacalle In abrasive waterjet (AWJ) milling, a flat surface is obtained when the jet carries out a programmed path, which covers the desired surface. In this process, single slots are overlapped. Thus, the resulting surface, apart from depending on process...
Topics: Milling, Cavities
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2011, 133(3): 031012.
Published Online: June 10, 2011
...Zhi Yang; Richard A. Wysk; Sanjay Joshi Visibility analysis is broadly used in milling and casting process planning and in coordinate measuring machine applications. However, standard visibility analysis (which involves determining visibility from a given viewpoint), cannot be applied directly...