Traditionally, the input speed of a Stevenson-type press is constant. Here, we propose a novel approach by varying the input speed of the crank to make the ram’s motion suitable for both deep-drawing and precision-cutting. This approach uses a servomotor as the power input. By properly designing the input speed, the output motion can pass through a desired trajectory. The input motion characteristics are planned with Bezier curves. Optimization is used to improve the output characteristics. Guidelines for defining the optimization problems are discussed. Additional dimensional synthesis is also suggested for reducing the input speed variation. Design examples are given for illustration.

1.
Ulas
,
I.
, and
Craggs
,
G.
,
1995
, “
Analysis of the Mechanics of Die Drawing Polypropylene Through Strain Rate Controlled Dies
,”
Proc. R. Soc. London, Ser. A
,
209
, pp.
59
68
.
2.
Tesar, D., and Matthew, G. K., 1976, The Dynamic Synthesis, Analysis and Design of Modeled Cam Systems, Lexington Books.
3.
Yan
,
H. S.
, and
Fong
,
M. K.
,
1994
, “
An Approach for Reducing the Peak Acceleration of Cam-follower Systems Using a B-spline Representation
,”
J. Chinese S. of Mech. Engr. (Taiwan)
,
15
, No.
1
, pp.
48
55
.
4.
Yan
,
H. S.
,
Hsu
,
M. H.
,
Fong
,
M. K.
, and
Hsieh
,
W. H.
,
1994
, “
A Kinematic Approach for Eliminating the Discontinuity of Motion Characteristics of Cam-follower Systems
,”
J. of Applied Mechanisms & Robotics
,
1
, No. 2., pp.
1
6
.
5.
Yan
,
H. S.
,
Tsai
,
M. C.
, and
Hsu
,
M. H.
,
1996
, “
A Variable-speed Method for Improving Motion Characteristics of Cam-follower Systems
,”
ASME J. Mech. Des.
,
118
, No.
1
, pp.
250
258
.
6.
Yan
,
H. S.
,
Tsai
,
M. C.
, and
Hsu
,
M. H.
,
1996
, “
An Experimental Study of the Effects of CAM speed on Cam-follower systems
,”
Mech. Mach. Theory
,
31
, No.
4
, pp.
397
412
.
7.
Connor
,
A. M.
,
Douglas
,
S. S.
, and
Gilmartin
,
M. J.
,
1995
, “
The Synthesis of Hybrid Five-bar Path Generating Mechanisms Using Genetic Algorithms
,”
IEE Genetic Algorithms in Engineering Systems: Innovations and Applications
, pp.
213
318
.
8.
Herman
,
J.
,
Van de Straete
,
J.
, and
de Schutter
,
Joris
,
1996
, “
Hybrid Cam Mechanism
,”
IEEE/ASME Trans. Mechatron.
,
1
, No.
4
, pp.
284
289
.
9.
Yossifon
,
S.
,
Messerly
,
D.
,
Kropp
,
E.
,
Shivpuri
,
R.
, and
Altan
,
T.
,
1991
, “
A Servo Motor Driven Multi-action Press for Sheet Metal Forming
,”
Int. J. Mach. Tools Manuf.
,
31
, No.
3
, pp.
345
359
.
10.
Yossifon
,
S.
, and
Shivpuri
,
R.
,
1993
, “
Analysis and Comparison of Selected Rotary Linkage Drives for Mechanical Press
,”
Int. J. Mach. Tools Manuf.
,
33
, No.
2
, pp.
175
192
.
11.
Yossifon
,
S.
, and
Shivpuri
,
R.
,
1993
, “
Optimization of a Double Knuckle Linkage Drive With Constant Mechanical Advantage for Mechanical Presses
,”
Int. J. Mach. Tools Manuf.
,
33
, No.
2
, pp.
193
208
.
12.
Yossifon
,
S.
, and
Shivpuri
,
R.
,
1993
, “
Design Considerations for the Electric Servomotor Driven 30 Ton Double Knuckle Press for Precision Forming
,”
Int. J. Mach. Tools Manuf.
,
33
, No.
2
, pp.
209
222
.
13.
Hall, A. S., Jr., 1981, Notes on Mechanism Analysis, BALT Publishers.
14.
Hall, A. S., Jr., 1961, Kinematics and Linkage Design, BALT Publishers.
You do not currently have access to this content.