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Blair E. Carlson
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Proceedings Papers

Virtual Sensing by Dense Encoder for Process Signals in Resistance Spot Welding

Joseph Kershaw, Peng Wang, Hassan Ghassemi-Armaki, Blair E. Carlson
Proc. ASME. ISFA2024, 2024 International Symposium on Flexible Automation, V001T08A002, July 21–24, 2024
Publisher: American Society of Mechanical Engineers
Paper No: ISFA2024-140071
https://doi.org/10.1115/ISFA2024-140071
View Paper titled, Virtual Sensing by Dense Encoder for Process Signals in Resistance Spot Welding
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Topics: Signals, Welding
Proceedings Papers

Brief Paper: Spiral Laser Keyhole Welding of Aluminum and Copper: Composition, Microstructure and Properties

Guanjin Yan, Masoud M. Pour, Teresa J. Rinker, Blair E. Carlson, Wenda Tan
Proc. ASME. MSEC2024, Volume 2: Manufacturing Equipment and Automation; Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality & Reliability, V002T06A026, June 17–21, 2024
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2024-125358
https://doi.org/10.1115/MSEC2024-125358
View Paper titled, Brief Paper: Spiral Laser Keyhole Welding of Aluminum and Copper: Composition, Microstructure and Properties
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Topics: Aluminum, Copper, Laser welding, Lasers, Mechanical properties, Metals, Welding, Intermetallic compounds, Joining
Journal Articles

Effect of Welding Mode on Remote Laser Stitch Welding of Zinc-Coated Steel With Different Sheet Thickness Combinations

Zixuan Wan, Hui-ping Wang, Jingjing Li, Baixuan Yang, Joshua Solomon, Blair E. Carlson
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2023, 145(2): 021014.
Paper No: MANU-21-1598
https://doi.org/10.1115/1.4055792
Published Online: November 7, 2022
View Article titled, Effect of Welding Mode on Remote Laser Stitch Welding of Zinc-Coated Steel With Different Sheet Thickness Combinations
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Topics: Welding, Steel, Laser welding
Journal Articles

Asymmetric Nugget Growth in Aluminum Resistance Spot Welding With Multi-Ring Domed Electrodes: An Experimental Study

Lin Deng, Tianle Lv, Yongbing Li, Wayne Cai, Amberlee S. Haselhuhn, Blair E. Carlson, Michael P. Balogh, Daad Haddad
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2023, 145(2): 021003.
Paper No: MANU-22-1233
https://doi.org/10.1115/1.4055374
Published Online: September 27, 2022
View Article titled, Asymmetric Nugget Growth in Aluminum Resistance Spot Welding With Multi-Ring Domed Electrodes: An Experimental Study
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Topics: Electrodes, Welding
Journal Articles

A Critical Nugget Size Prediction Model for Al–Si-Coated Press Hardened Steel Resistance Spot Welds

Ruiming Chen, Ming Lou, YongBing Li, Blair E. Carlson
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2022, 144(2): 021004.
Paper No: MANU-21-1086
https://doi.org/10.1115/1.4051680
Published Online: August 4, 2021
View Article titled, A Critical Nugget Size Prediction Model for Al–Si-Coated Press Hardened Steel Resistance Spot Welds
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Topics: Coatings, Fracture (Materials), Fracture (Process), Martensitic steel, Shear (Mechanics), Welded joints, Welding
Journal Articles

Friction Surfacing Deposition by Consumable Tools

Ebrahim Seidi, Scott F. Miller, Blair E. Carlson
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Review Articles
J. Manuf. Sci. Eng. December 2021, 143(12): 120801.
Paper No: MANU-20-1610
https://doi.org/10.1115/1.4050924
Published Online: June 29, 2021
View Article titled, Friction Surfacing Deposition by Consumable Tools
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Topics: Coatings, Friction
Journal Articles

Simulating Thermoelectric Effect and Its Impact on Asymmetric Weld Nugget Growth in Aluminum Resistance Spot Welding

Lin Deng, YongBing Li, Wayne Cai, Amberlee S. Haselhuhn, Blair E. Carlson
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2020, 142(9): 091001.
Paper No: MANU-20-1078
https://doi.org/10.1115/1.4047243
Published Online: June 4, 2020
View Article titled, Simulating Thermoelectric Effect and Its Impact on Asymmetric Weld Nugget Growth in Aluminum Resistance Spot Welding
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Topics: Electrodes, Simulation, Temperature, Thermoelectricity, Welding, Modeling, Heat, Finite element analysis, Aluminum
Proceedings Papers

Corrosion Characterization of Resistance Spot Welded Aluminum and Steel Couple

Surender Maddela, Blair E. Carlson
Proc. ASME. MSEC2019, Volume 2: Processes; Materials, V002T03A077, June 10–14, 2019
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2019-2704
https://doi.org/10.1115/MSEC2019-2704
View Paper titled, Corrosion Characterization of Resistance Spot Welded Aluminum and Steel Couple
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Topics: Aluminum, Corrosion, Electrolytic corrosion, Steel
Journal Articles

Corrosion Characterization of Resistance Spot-Welded Aluminum and Steel Couple

Surender Maddela, Blair E. Carlson
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2019, 141(11): 111010.
Paper No: MANU-19-1270
https://doi.org/10.1115/1.4044836
Published Online: September 25, 2019
View Article titled, Corrosion Characterization of Resistance Spot-Welded Aluminum and Steel Couple
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Topics: Adhesives, Corrosion, Electrolytic corrosion, Steel, Testing, Aluminum alloys, Aluminum, Rivets, Joining
Journal Articles

Thermally Assisted Self-Piercing Riveting of AA6061-T6 to Ultrahigh Strength Steel

Lin Deng, Ming Lou, Yongbing Li, Blair E. Carlson
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. October 2019, 141(10): 101006.
Paper No: MANU-19-1008
https://doi.org/10.1115/1.4044255
Published Online: August 1, 2019
View Article titled, Thermally Assisted Self-Piercing Riveting of AA6061-T6 to Ultrahigh Strength Steel
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Topics: Electromagnetic induction, Heating, Riveting, Rivets, Steel, Temperature, Aluminum, Aluminum alloys
Journal Articles

Joining Lithium-Ion Battery Tabs Using Solder-Reinforced Adhesive

Qingxin Zhang, Ryan C. Sekol, Chaoqun Zhang, Yongbing Li, Blair E. Carlson
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2019, 141(4): 044502.
Paper No: MANU-18-1686
https://doi.org/10.1115/1.4042842
Published Online: March 2, 2019
View Article titled, Joining Lithium-Ion Battery Tabs Using Solder-Reinforced Adhesive
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Topics: Adhesives, Joining, Lithium-ion batteries, Solders
Proceedings Papers

Thermally Assisted Self-Piercing Riveting of Aluminum AA6061-T6 to Ultra-High Strength Steels

Lin Deng, Ming Lou, YongBing Li, Blair E. Carlson
Proc. ASME. MSEC2018, Volume 2: Materials; Joint MSEC-NAMRC-Manufacturing USA, V002T04A036, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6367
https://doi.org/10.1115/MSEC2018-6367
View Paper titled, Thermally Assisted Self-Piercing Riveting of Aluminum AA6061-T6 to Ultra-High Strength Steels
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Topics: Aluminum, Riveting, Steel, Heating, Rivets, Aluminum alloys, Electromagnetic induction, Fracture (Materials), Manufacturing, Mechanical testing
Journal Articles

Effect of Process Parameters on Joint Formation and Mechanical Performance in Friction Stir Blind Riveting of Aluminum Alloys

YunWu Ma, YongBing Li, Blair E. Carlson, ZhongQin Lin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. June 2018, 140(6): 061007.
Paper No: MANU-17-1501
https://doi.org/10.1115/1.4039118
Published Online: March 13, 2018
View Article titled, Effect of Process Parameters on Joint Formation and Mechanical Performance in Friction Stir Blind Riveting of Aluminum Alloys
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Topics: Aluminum alloys, Friction, Rivets, Riveting, Fracture (Process), Fracture (Materials), Shear (Mechanics), Equipment performance, Heat
Journal Articles

Microstructure and Mechanical Performance of Cold Metal Transfer Spot Joints of AA6061-T6 to Galvanized DP590 Using Edge Plug Welding Mode

Haiyang Lei, Yongbing Li, Blair E. Carlson, Zhongqin Lin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. July 2016, 138(7): 071009.
Paper No: MANU-15-1246
https://doi.org/10.1115/1.4032082
Published Online: March 9, 2016
View Article titled, Microstructure and Mechanical Performance of Cold Metal Transfer Spot Joints of AA6061-T6 to Galvanized DP590 Using Edge Plug Welding Mode
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Topics: Aluminum, Fracture (Materials), Fracture (Process), Metals, Steel, Welding, Heat
Journal Articles

Affected Zones in an Aluminum Alloy Frictionally Penetrated by a Blind Rivet

Junying Min, Jingjing Li, Yongqiang Li, Blair E. Carlson, Jianping Lin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. May 2016, 138(5): 054501.
Paper No: MANU-15-1210
https://doi.org/10.1115/1.4031635
Published Online: November 16, 2015
View Article titled, Affected Zones in an Aluminum Alloy Frictionally Penetrated by a Blind Rivet
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Topics: Aluminum alloys, Electron backscatter diffraction, Microhardness, Rivets, Friction, Heat, Joining, Grain size
Journal Articles

Formation and Structure of Work Material in the Friction Stir Forming Process

Sladjan Lazarevic, Kenneth A. Ogata, Scott F. Miller, Grant H. Kruger, Blair E. Carlson
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. October 2015, 137(5): 051018.
Paper No: MANU-14-1694
https://doi.org/10.1115/1.4030641
Published Online: September 4, 2015
View Article titled, Formation and Structure of Work Material in the Friction Stir Forming Process
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Topics: Aluminum, Cavities, Friction, Joining, Steel, Deformation, Design, Heat, Shear (Mechanics)
Journal Articles

Friction Stir Blind Riveting for Joining Dissimilar Cast Mg AM60 and Al Alloy Sheets

Junying Min, Jingjing Li, Blair E. Carlson, Yongqiang Li, James F. Quinn, Jianping Lin, Weiming Wang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. October 2015, 137(5): 051022.
Paper No: MANU-14-1437
https://doi.org/10.1115/1.4030156
Published Online: September 4, 2015
View Article titled, Friction Stir Blind Riveting for Joining Dissimilar Cast Mg AM60 and Al Alloy Sheets
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Topics: Aluminum alloys, Friction, Heat, Joining, Riveting, Rivets, Stress, Shear (Mechanics), Fracture (Materials), Displacement
Journal Articles

Cold Metal Transfer Spot Joining of AA6061-T6 to Galvanized DP590 Under Different Modes

HaiYang Lei, YongBing Li, Blair E. Carlson, ZhongQin Lin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. October 2015, 137(5): 051028.
Paper No: MANU-14-1440
https://doi.org/10.1115/1.4029093
Published Online: September 4, 2015
View Article titled, Cold Metal Transfer Spot Joining of AA6061-T6 to Galvanized DP590 Under Different Modes
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Topics: Aluminum, Joining, Welding, Metals, Heat, Steel
Proceedings Papers

Friction Stir Blind Riveting for Dissimilar Cast MG AM60 and Al Alloy Sheets

Junying Min, Jingjing Li, Weiming Wang, Blair E. Carlson, Yongqiang Li, James F. Quinn, Jianping Lin
Proc. ASME. MSEC2014, Volume 2: Processing, V002T02A078, June 9–13, 2014
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2014-4061
https://doi.org/10.1115/MSEC2014-4061
View Paper titled, Friction Stir Blind Riveting for Dissimilar Cast MG AM60 and Al Alloy Sheets
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Topics: Aluminum alloys, Friction, Riveting, Heat, Joining, Metals, Rivets, Shear (Mechanics), Stress, Tensile strength
Proceedings Papers

Effect of Prelube, Surface Coating and Substrate Materials on Initial Strength of Adhesive Joints Between Al Alloy and Steels

Fan Zhang, Hui-Ping Wang, Christina Hicks, Blair E. Carlson, Xin Yang, Qing Zhou
Proc. ASME. IMECE2011, Volume 8: Mechanics of Solids, Structures and Fluids; Vibration, Acoustics and Wave Propagation, 9-18, November 11–17, 2011
Publisher: American Society of Mechanical Engineers
Paper No: IMECE2011-62577
https://doi.org/10.1115/IMECE2011-62577
View Paper titled, Effect of Prelube, Surface Coating and Substrate Materials on Initial Strength of Adhesive Joints Between Al Alloy and Steels
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Topics: Adhesive joints, Aluminum alloys, Coating processes, Coatings, Steel, Bond strength, Adhesives, Bonding, Failure, Deformation