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Proceedings Papers

Online Cost-Effective Classification of Mixed Tool and Material Conditions in Ultrasonic Metal Welding: Towards Integrated Monitoring and Control

Kuan-Chieh Lu, Yuquan Meng, Zhiqiao Dong, Chenhui Shao
Proc. ASME. MSEC2023, Volume 2: Manufacturing Equipment and Automation; Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability, V002T07A007, June 12–16, 2023
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2023-104868
https://doi.org/10.1115/MSEC2023-104868
View Paper titled, Online Cost-Effective Classification of Mixed Tool and Material Conditions in Ultrasonic Metal Welding: Towards Integrated Monitoring and Control
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Topics: Metals, Real-time control, Welding
Proceedings Papers

A Fast and Cost-Effective Imaging System for Fine-Scale Tool Condition Monitoring in Ultrasonic Metal Welding

Zhiqiao Dong, Qianmeng Chen, Kuan-Chieh Lu, Chenhui Shao
Proc. ASME. MSEC2023, Volume 2: Manufacturing Equipment and Automation; Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability, V002T07A008, June 12–16, 2023
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2023-104906
https://doi.org/10.1115/MSEC2023-104906
View Paper titled, A Fast and Cost-Effective Imaging System for Fine-Scale Tool Condition Monitoring in Ultrasonic Metal Welding
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Topics: Condition monitoring, Imaging, Maintenance, Metals, Metrology, Welding
Proceedings Papers

Corrosion Modeling and Prognosis of the Al-Fe Self-Pierce Riveting Joints

Zhouyuan Zheng, Parth Bansal, Pingfeng Wang, Chenhui Shao, Yumeng Li
Proc. ASME. IMECE2020, Volume 14: Safety Engineering, Risk, and Reliability Analysis, V014T14A017, November 16–19, 2020
Publisher: American Society of Mechanical Engineers
Paper No: IMECE2020-23597
https://doi.org/10.1115/IMECE2020-23597
View Paper titled, Corrosion Modeling and Prognosis of the Al-Fe Self-Pierce Riveting Joints
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Topics: Corrosion, Finite element model, Modeling, Riveting
Proceedings Papers

Joining Techniques for Novel Metal Polymer Hybrid Heat Exchangers

Gowtham Kuntumalla, Yuquan Meng, Manjunath Rajagopal, Ricardo Toro, Hanyang Zhao, Ho Chan Chang, Sreenath Sundar, Srinivasa Salapaka, Nenad Miljkovic, Chenhui Shao, Placid Ferreira, Sanjiv Sinha
Proc. ASME. IMECE2019, Volume 2B: Advanced Manufacturing, V02BT02A018, November 11–14, 2019
Publisher: American Society of Mechanical Engineers
Paper No: IMECE2019-10621
https://doi.org/10.1115/IMECE2019-10621
View Paper titled, Joining Techniques for Novel Metal Polymer Hybrid Heat Exchangers
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Topics: Adhesives, Copper, Heat exchangers, Joining, Metals, Polymers
Proceedings Papers

Ultrasonic Welding of Soft Polymer and Metal: A Preliminary Study

Yuquan Meng, Dingyu Peng, Qasim Nazir, Gowtham Kuntumalla, Manjunath C. Rajagopal, Ho Chan Chang, Hanyang Zhao, Sreenath Sundar, Placid M. Ferreira, Sanjiv Sinha, Nenad Miljkovic, Srinivasa M. Salapaka, Chenhui Shao
Proc. ASME. MSEC2019, Volume 2: Processes; Materials, V002T03A083, June 10–14, 2019
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2019-2938
https://doi.org/10.1115/MSEC2019-2938
View Paper titled, Ultrasonic Welding of Soft Polymer and Metal: A Preliminary Study
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Topics: Copper, Heat exchangers, Metals, Polymers, Ultrasonic welding
Proceedings Papers

Influence of Coating Spray on Surface Measurement Using 3D Optical Scanning Systems

Yuhang Yang, Siyuan Chen, Letao Wang, Jingying He, Shang-Ming Wang, Luwen Sun, Chenhui Shao
Proc. ASME. MSEC2019, Volume 1: Additive Manufacturing; Manufacturing Equipment and Systems; Bio and Sustainable Manufacturing, V001T02A009, June 10–14, 2019
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2019-2898
https://doi.org/10.1115/MSEC2019-2898
View Paper titled, Influence of Coating Spray on Surface Measurement Using 3D Optical Scanning Systems
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Topics: Coating processes, Coatings, Gages, Measurement systems, Sprays
Proceedings Papers

Experimental and Statistical Study on Magnetic-Field Assisted Finishing of Mold Steel Using Nano-Scale Solid Lubricant and Abrasive Particles

Pil-Ho Lee, Haseung Chung, Patrick Steven McCormick, Patrick Kwon, Hoa Nguyen, Yuhang Yang, Chenhui Shao
Proc. ASME. MSEC2018, Volume 3: Manufacturing Equipment and Systems, V003T02A012, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6544
https://doi.org/10.1115/MSEC2018-6544
View Paper titled, Experimental and Statistical Study on Magnetic-Field Assisted Finishing of Mold Steel Using Nano-Scale Solid Lubricant and Abrasive Particles
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Topics: Finishing, Lubricants, Magnetic fields, Nanoscale phenomena, Particulate matter, Steel, Surface quality, Iron, Iron alloys, Statistics
Proceedings Papers

High-Performance Computing Based Big Data Analytics for Smart Manufacturing

Yuhang Yang, Y. Dora Cai, Qiyue Lu, Yifang Zhang, Seid Koric, Chenhui Shao
Proc. ASME. MSEC2018, Volume 3: Manufacturing Equipment and Systems, V003T02A013, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6602
https://doi.org/10.1115/MSEC2018-6602
View Paper titled, High-Performance Computing Based Big Data Analytics for Smart Manufacturing
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Topics: Manufacturing, Manufacturing industry, Decision making, Engineering prototypes, Workflow
Journal Articles

Spatial Interpolation for Periodic Surfaces in Manufacturing Using a Bessel Additive Variogram Model

Yuhang Yang, Chenhui Shao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. June 2018, 140(6): 061001.
Paper No: MANU-17-1679
https://doi.org/10.1115/1.4039199
Published Online: March 7, 2018
View Article titled, Spatial Interpolation for Periodic Surfaces in Manufacturing Using a Bessel Additive Variogram Model
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Topics: Interpolation, Manufacturing, Modeling, Simulation
Journal Articles

Dynamic Sampling Design for Characterizing Spatiotemporal Processes in Manufacturing

Chenhui Shao, Jionghua (Judy) Jin, S. Jack Hu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. October 2017, 139(10): 101002.
Paper No: MANU-16-1678
https://doi.org/10.1115/1.4036347
Published Online: August 24, 2017
View Article titled, Dynamic Sampling Design for Characterizing Spatiotemporal Processes in Manufacturing
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Topics: Design, Manufacturing, Metals, Spatiotemporal phenomena, Welding, Errors
Proceedings Papers

Analysis of Friction Stir Riveting Processes: A Review

Haris Ali Khan, Jingjing Li, Chenhui Shao
Proc. ASME. MSEC2017, Volume 1: Processes, V001T02A003, June 4–8, 2017
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2017-2700
https://doi.org/10.1115/MSEC2017-2700
View Paper titled, Analysis of Friction Stir Riveting Processes: A Review
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Topics: Friction, Riveting, Mechanical properties, Corrosion, Fatigue, Joining
Proceedings Papers

Dynamic Sampling Design for Characterizing Spatiotemporal Processes in Manufacturing

Chenhui Shao, Jionghua (Judy) Jin, S. Jack Hu
Proc. ASME. MSEC2017, Volume 3: Manufacturing Equipment and Systems, V003T04A004, June 4–8, 2017
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2017-2695
https://doi.org/10.1115/MSEC2017-2695
View Paper titled, Dynamic Sampling Design for Characterizing Spatiotemporal Processes in Manufacturing
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Topics: Design, Manufacturing, Spatiotemporal phenomena, Algorithms, Genetic algorithms, Integer programming, Kalman filters, Machining, Measurement systems, Metals
Journal Articles

Analyses of Friction Stir Riveting Processes: A Review

Haris Ali Khan, Jingjing Li, Chenhui Shao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. September 2017, 139(9): 090801.
Paper No: MANU-17-1101
https://doi.org/10.1115/1.4036909
Published Online: July 18, 2017
View Article titled, Analyses of Friction Stir Riveting Processes: A Review
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Topics: Friction, Joining, Riveting, Rivets, Mechanical properties, Heat
eBook Chapter

Process Monitoring Using Online Sensor Signals

Publisher: ASME Press
Published: 2017
ISBN: 9780791861257
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Topics: Process monitoring, Sensors, Signals
eBook Chapter

Tool Wear Monitoring for Ultrasonic Metal Welding of Lithium-Ion Batteries

Publisher: ASME Press
Published: 2017
ISBN: 9780791861257
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Topics: Lithium-ion batteries, Metals, Wear, Welding
Journal Articles

Improving Machined Surface Shape Prediction by Integrating Multi-Task Learning With Cutting Force Variation Modeling

Chenhui Shao, Jie Ren, Hui Wang, Jionghua (Judy) Jin, S. Jack Hu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. January 2017, 139(1): 011014.
Paper No: MANU-16-1244
https://doi.org/10.1115/1.4034592
Published Online: September 29, 2016
View Article titled, Improving Machined Surface Shape Prediction by Integrating Multi-Task Learning With Cutting Force Variation Modeling
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Topics: Cutting, Modeling, Shapes, Machining, Algorithms, Engines, Manufacturing, Physics, Resolution (Optics)
Journal Articles

Tool Wear Monitoring for Ultrasonic Metal Welding of Lithium-Ion Batteries

Chenhui Shao, Tae Hyung Kim, S. Jack Hu, Jionghua (Judy) Jin, Jeffrey A. Abell, J. Patrick Spicer
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. May 2016, 138(5): 051005.
Paper No: MANU-15-1087
https://doi.org/10.1115/1.4031677
Published Online: November 18, 2015
View Article titled, Tool Wear Monitoring for Ultrasonic Metal Welding of Lithium-Ion Batteries
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Topics: Wear, Welding, Metals, Algorithms, Lithium-ion batteries
Proceedings Papers

Tool Wear Monitoring for Ultrasonic Metal Welding of Lithium-Ion Batteries

Chenhui Shao, Tae Hyung Kim, S. Jack Hu, Jionghua (Judy) Jin, Jeffrey A. Abell, J. Patrick Spicer
Proc. ASME. MSEC2015, Volume 2: Materials; Biomanufacturing; Properties, Applications and Systems; Sustainable Manufacturing, V002T05A022, June 8–12, 2015
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2015-9428
https://doi.org/10.1115/MSEC2015-9428
View Paper titled, Tool Wear Monitoring for Ultrasonic Metal Welding of Lithium-Ion Batteries
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Topics: Lithium-ion batteries, Metals, Wear, Welding, Algorithms, Batteries, Condition monitoring, Geometry, Joining, Manufacturing
Proceedings Papers

Characterization of Ultrasonic Metal Welding by Correlating Online Sensor Signals With Weld Attributes

S. Shawn Lee, Chenhui Shao, Tae Hyung Kim, S. Jack Hu, Elijah Kannatey-Asibu, Wayne W. Cai, J. Patrick Spicer, Jeffrey A. Abell
Proc. ASME. MSEC2014, Volume 2: Processing, V002T02A002, June 9–13, 2014
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2014-4139
https://doi.org/10.1115/MSEC2014-4139
View Paper titled, Characterization of Ultrasonic Metal Welding by Correlating Online Sensor Signals With Weld Attributes
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Topics: Metals, Sensors, Signals, Welding, Ultrasonic welding, Manufacturing, Algorithms, Batteries, Density, Displacement
Journal Articles

Characterization of Ultrasonic Metal Welding by Correlating Online Sensor Signals With Weld Attributes

S. Shawn Lee, Chenhui Shao, Tae Hyung Kim, S. Jack Hu, Elijah Kannatey-Asibu, Wayne W. Cai, J. Patrick Spicer, Jeffrey A. Abell
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. October 2014, 136(5): 051019.
Paper No: MANU-14-1088
https://doi.org/10.1115/1.4028059
Published Online: August 12, 2014
View Article titled, Characterization of Ultrasonic Metal Welding by Correlating Online Sensor Signals With Weld Attributes
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Topics: Signals, Welding, Sensors, Metals, Displacement