In this work, the performance of barrel-shaped laser-textured piston rings is numerically investigated. The surface texture, parameterized by the dimple density, dimple depth, and dimple distribution pattern, is optimized to minimize the friction coefficient for piston rings of variable curvature. We consider fully textured as well as partially textured piston rings with two different dimple distributions patterns: a central dimple distribution, and a distribution along the piston ring edges. Finally, the sensitivity of the optimal surface parameters to the piston ring curvature is assessed.
Issue Section:
Hydrodynamic Lubrication
References
1.
Nakada
, M.
, 1994, “Trends in Engine Technology and Tribology
,” Tribol. Int.
, 27
(1
), pp. 3
–8
.2.
Knoll
, G.
, and Peeken
, H.
, 1982, “Hydrodynamic Lubrication of Piston Skirts
,” J. Lub. Tech.
, 104
, pp. 504
–509
. Trans. ASME Ser. F.3.
Jeng
, Y.-R.
, 1996, “Impact of Plateaued Surfaces on Tribological Performance
,” Tribol. T.
, 39
(2
), pp. 354
–361
.4.
Wakuda
, M.
, Yamauchi
, Y.
, Kanzaki
, S.
, and Yasuda
, Y.
, 2003, “Effect of Surface Texturing on Friction Reduction Between Ceramic and Steel Materials Under Lubricated Sliding Contact
,” Wear
, 254
(3–4
), pp. 356
–363
.5.
Wang
, X.
, Kato
, K.
, and Adachi
, K.
, 2002, “The Lubrication Effect of Micro-Pits on Parallel Sliding Faces of SiC in Water
,” Tribol. T.
, 45
(3
), pp. 294
–301
.6.
Dumitru
, G.
, Romano
, V.
, Weber
, H. P.
, Haefke
, H.
, Gerbig
, Y.
, and Pflu¨ger
, E.
, 2000, “Laser Microstructuring of Steel Surfaces for Tribological Applications
,” Appl. Phys. A. Mat. Sci. Proc.
, 70
(4
), pp. 485
–487
.7.
Hoppermann
, A.
, and Kordt
, M.
, 2002, “Tribological Optimisation Using Laser-Structured Contact Surfaces
,” Ö+P
, 46
(9
), pp. 560
–564
.8.
Etsion
, I.
, 2004, “Improving Tribological Performance of Mechanical Components by Laser Surface Texturing
,” Tribol. Lett.
, 17
(4
), pp. 733
–737
.9.
Etsion
, I.
, 2005, “State of the Art in Laser Surface Texturing
,” ASME J. Tribol.
, 127
, pp. 248
–253
.10.
Etsion
, I.
, and Burstein
, L.
, 1996, “A Model for Mechanical Seals With Regular Microsurface Structure
,” Tribol. T.
, 39
(3
), pp. 677
–683
.11.
Etsion
, I.
, and Halperin
, G.
, 2002, “A Laser Surface Textured Hydrostatic Mechanical Seal
,” Tribol. T.
, 45
(3
), pp. 430
–434
.12.
Kligerman
, Y.
, and Etsion
, I.
, 2001, “Analysis of the Hydrodynamic Effects in a Surface Textured Circumferential Gas Seal
,” Tribol. T.
, 44
(3
), pp. 472
–478
.13.
McNickle
, A.
, and Etsion
, I.
, 2004, “Near-Contact Laser Surface Textured Dry Gas Seals
,” ASME J. Tribol.
, 126
(4
), pp. 788
–794
.14.
Bai
, S.
, Peng
, X.
, and Sheng
, Y. L. S.
, 2010, “A Hydrodynamic Laser Surface-Textured Gas Mechanical Face Seal
,” Tribol. Lett.
, 38
, pp. 187
–194
.15.
Brizmer
, V.
, Kligerman
, Y.
, and Etsion
, I.
, 2003, “A Laser Surface Textured Parallel Thrust Bearing
,” Tribol. T.
, 46
(3
), pp. 397
–403
.16.
Ronen
, A.
, Etsion
, I.
, and Kligerman
, Y.
, 2001, “Friction-Reducing Surface-Texturing in Reciprocating Automotive Components
,” Tribol. T.
, 44
(3
), pp. 359
–366
.17.
Kligerman
, Y.
, Etsion
, I.
, and Shinkarenko
, A.
, 2005, “Improving Tribological Performance of Piston Rings by Partial Surface Texturing
,” ASME J. Tribol.
, 127
, pp. 632
–638
.18.
Ryk
, G.
, Kligerman
, Y.
, Etsion
, I.
, and Shinkarenko
, A.
, 2005, “Experimental Investigation of Partial Laser Surface Texturing for Piston-Ring Friction Reduction
,” Tribol. T.
, 48
, pp. 583
–588
.19.
Ryk
, G.
, and Etsion
, I.
, 2006, “Testing Piston Rings With Partial Laser Surface Texturing for Friction Reduction
,” Wear
, 261
(7–8
), pp. 792
–796
.20.
Etsion
, I.
, and Sher
, E.
, 2009, “Improving Fuel Efficiency With Laser Surface Textured Piston Rings
,” Tribol. Int.
, 42
, pp. 542
–547
.21.
Wang
, X.
, Kato
, K.
, Adachi
, K.
, and Aizawa
, K.
, 2003, “Loads Carrying Capacity Map for the Surface Texture Design of SiC Thrust Bearing Sliding in Water
,” Tribol. Int.
, 36
, pp. 189
–197
.22.
Ren
, N.
, Nanbu
, T.
, Yasuda
, Y.
, Zhu
, D.
, and Wang
, Q.
, 2007, “Micro Textures in Concentrated-Conformal-Contact Lubrication: Effect of Distribution Patterns
,” Tribol. Lett.
, 28
, pp. 275
–285
.23.
Yu
, H.
, Wang
, X.
, and Zhou
, F.
, 2010, “Geometric Shape Effects of Surface Texture on the Generation of Hydrodynamic Pressure Between Conformal Contacting Surfaces
,” Tribol. Lett.
, 37
, pp. 123
–130
.24.
Schönen
, R.
, 2001, “Strukturdynamische Mehrk¨orper-Simulation des Verbrennungsmotors mit elastohydrodynamischer Grundlagerkopplung
,” Ph.D. thesis, Universit¨at Kassel. Fortschrittsberichte Strukturanalyse und Tribologie. Kassel University Press GmbH.25.
Qiu
, Y.
, and Khonsari
, M. M.
, 2009, “On the Prediction of Cavitation in Dimples Using a Mass-Conservative Algorithm
,” ASME J. Tribol.
, 131
(4
), p. 041702
.26.
Floberg
, L.
, and Jakobsson
, B.
, 1957, “The Finite Journal Bearing, Considering Vaporization
,” Chalmers University of Technology, Goteborg, Sweden.27.
Olsson
, K.
, 1965, “Cavitation in Dynamically Loaded Bearings
,” Chalmers University of Technology, Goteborg, Sweden, Technical Report 308.28.
Etsion
, I.
, Kligerman
, Y.
, and Halperin
, G.
, 1999, “Analytical and Experimental Investigation of Laser-Textured Mechanical Seal Faces
,” Tribol. T.
, 42
(3
), pp. 511
–516
.29.
Ausas
, R.
, Ragot
, P.
, Leiva
, J.
, Jai
, M.
, Bayada
, G.
, and Buscaglia
, G. C.
, 2007, “The Impact of the Cavitation Model in the Analysis of Microtextured Lubricated Journal Bearings
,” ASME J. Tribol.
, 129
(4
), pp. 868
–875
.30.
Dobrica
, M.
, Fillon
, M.
, Pascovici
, M.
, and Cicone
, T.
, 2010, “Optimizing Surface Texture for Hydrodynamic Lubricated Contacts Using a Mass-Conserving Numerical Approach
,” P. I. Mech.Eng. J.-J. Eng.
, 224
, pp. 737
–750
.31.
Pinkus
, O.
, and Sternlicht
, B.
, 1961, Theory of Hydrodynamic Lubrication
, McGraw-Hill
, New York.32.
Marian
, V. G.
, 2006, “Contributions to the Lubrication of Textured Surfaces
,” Ph.D. thesis, University Politehnica of Bucharest, Bucharest, Hungary.33.
Lang
, O.
, and Steinhilper
, W.
, 1978, Gleitlager: Berechnung und Konstruktion von Gleitlagern mit konstanter und zeitlich veränderlicher Belastung
, Springer-Verlag
, Berlin, Germany.34.
Andersson
, P.
, Koskinen
, J.
, Varjus
, S.
, Gerbig
, Y.
, Haefke
, H.
, Georgiou
, S.
, Zhmud
, B.
, and Buss
, W.
, 2007, “Microlubrication Effect by Laser-Textured Steel Surfaces
,” Wear
, 262
, pp. 369
–379
.35.
Wang
, C.-P.
, Sadeghi
, F.
, Wereley
, S. T.
, and Chuang
, H.-S.
, 2009, “Investigation of Fluid Flow Out of a Microcavity Using μPIV
,” Tribol. T.
, 52
, pp. 817
–832
.36.
Wang
, C.-P.
, Sadeghi
, F.
, Wereley
, S. T.
, Jr., R. G. R.
, and Rowan
, S.
, 2011, “Experimental Investigation of Lubricant Extraction From a Micropocket
,” Tribol. T.
, 54
, pp. 404
–416
.Copyright © 2012
by American Society of Mechanical Engineers
You do not currently have access to this content.